If the resistance is not within the standard range, replace the ignition coil with a new one. When disconnecting and connecting the combination meter coupler, make sure to turn OFF the ignition switch, or electronic parts may get damaged. Check that the LED light immediately after turning the ignition switch on. Inspect the speed sensor and connection of couplers. If the speed sensor and connection is all right, replace the unit with a new one.
If the turn signal light does not illuminate, inspect the bulb, turn signal switch and circuit connection. Never remove the electrolyte container from the battery while there is still electrolyte in the container. If the voltage reading is less than the Worn cylinder. Worn piston ring. Worn valve guide or improper valve seating. Repair or replace. Excessive valve chatter 1. Excessive valve clearance. Weak or broken valve spring. Worn camshaft.
Worn or burnt camshaft journal. Noise seems to come from the piston 1. Worn gear. Worn or distorted gearshift fork.
Weakened gearshift stopper spring. Worn gearshift pawl. Engine idles poorly. Valve clearance out of adjustment. Carbon buildup on piston crown.
Insufficient amount of engine oil. Check level and add. Defective oil pump. Clogged oil circuit. Float chamber fuel level too low.
Adjust float height. Overtightened steering stem nut. Broken bearing in steering stem. Distorted steering stem. Low tire pressure.
Handlebar wobbles. Loss of balance between right and left front forks. Adjust or replace. Leakage of brake fluid. Oil on brake pad surface.
Clean brake disc and brake pads. Worn brake disc. Defective ignition coil. Defective spark plug. Defective pick-up coil. Defective ignitor unit. Spark plug is wet or 1. Cracked battery case. Battery has been left in a run-down condition for a long Replace. Battery runs down 1. Incorrect charging method. Pass the battery -lead wire To spe dometer under the starter relay. Ignition coil resistance Terminal — 2 — Page Page The jet needle is also of special manufacture. Only one clip position is provided on the jet needle.
If replace- ment becomes necessary the jet needle may only be replaced with an equivalent per orming replacement component. Suzuki recommends that Genuine Suzuki Parts be utilized whenever possible for the best pos- sible performance and durability.
When cold engine Throttle cable play 2. Connect the probe as shown to avoid opening of female ter- minal. Such a wrong connection will damage the components of the FI system instantly when reverse power is applied. If no continuity is indicated infinity or over limit , the circuit is open between terminals A and C. These compensations are determined according to the signals from various sensors that detect the engine and driving conditions.
To check the function of the individual FI system devices, the dealer mode is prepared. Malfunction means that the ECM does not receive signal from the devices. These affected devices are indicated in the code form.
Lift and support the fuel tank. Adjust the engine rpm to 1 rpm. NOTE: Warm up the engine before adjustment. Connect the special tool Mode select switch to the dealer mode coupler at the wiring harness.
For this purpose, use of an inspection form such as below will facilitate collecting information required for proper analysis and diagnosis. Such disconnection will erase the memorized information in ECM memory.
Therefore, it is possible to know engine and driving conditions e. Gearshift cam etc. CKP sensor peak voltage: 4. If OK, then check the TP sensor lead wire continuity. ECT sensor resistance: Approx.
IAT sensor resistance: Approx. If OK, then check the TO sensor lead wire continuity. TO sensor voltage: 0. STVA resistance: Approx. At this time, if an operation sound is heard from STVA, the function is normal. Switch voltage is not within the following range.
At this time, if an operation sound is heard from the PAIR control solenoid valve, the function is normal. If sound of the continuity is not heard from the tester, the cir- cuit condition is OK. HO2 heater resistance: 6. There is no fuel return hose. The fuel in the fuel tank is pumped up by the fuel pump and pressurized fuel flows into the injector installed in the fuel delivery pipe. NOTE: Be careful not to lift the fuel tank more than about 10 cm 3. If the fuel pump motor does not make operating sound, replace the fuel pump assembly or inspect the fuel pump relay and tip-over sensor.
First, check the insulation between A and B terminals with pocket tester. Gasoline is highly flammable and explosive. Keep heat, spark and flame away. Blow the fuel mesh filter with compressed air. Use the new bushing to prevent fuel leakage. To avoid confusion, mark identifications when removing. TP sensor setting procedure. Replace the O-ring and cushion seal with the new ones. TP sensor lead wire coupler and STP sensor lead wire coupler resemble each other very closely in external appearance.
If present, clean and check for presence of dirt in the fuel lines and fuel tank. The fuel injector can be checked without removing it from the throttle body. When the fast idle cam is turned by the secondary throttle valve actuator, the cam pushes the lever on the throttle valve shaft causing the throttle valve to open and raise the engine speed.
When the engine has warmed up, depending on the water tem- perature, ambient temperature and lapsed time, the fast idle is cancelled allowing the engine to resume idle speed.
Avoid drawing dirt into the throttle body while running the engine without intake pipe and air cleaner box. Dirt drawn into the engine will damage the internal engine parts. This fuel injection system is precision designed, manufactured and adjusted to comply with the applicable emission limits. The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2.
To air cleaner box. With the bolt lightly contacted with the PAIR pipe, tighten the bolt. If any, replace them with a specified set of bearings.
Thickness Green 2. However, the crankshaft journal bearings can be removed by using with the following special tools. However, the crankshaft journal bearings can be installed by using the following special tools. Page Mm 5. Disc brake Rear brake Drum brake Front tire Mileages are expressed in terms of kilome- ters, miles and months for your convenience.
For details other than the following items, refer to the VL Service Manual. If compressed air is applied to the Wait until the engine are cool enough to touch. If out of specifi- cation, adjust it to the following gap.
For E, 19, 24, Valve clearance must be checked and adjusted when: 1 the valve mechanism is service, and 2 the camshafts are serviced. Page 3. Adjust the throttle cable play A as follows. Go to Step 2. Refer to the SDS operation manual for further details. Also, check that the number of steps 4 in the ISC Make sure to check the color of coupler before install- ing. Remove the right frame cover. Also, other LED lights Neutral indicator light, High-beam indicator light and Turn signal indicator light can be checked by depending on each switch position.
Speedometer harness Clutch cable 0 — 5 mm Clamp 0. Do not pinch the Inspect the fuel shut-off valve operation in the following proce- dure. This manual is also suitable for: Intruder vl Print page 1 Print document pages.
Rename the bookmark. Delete bookmark? Cancel Delete. Delete from my manuals? Sign In OR. Don't have an account? Sign up! Restore password. Upload manual. More topics covered are cooling fan, cooling fan shroud and fan duct, cooling system check, crankcase, crankcase breather system, crankshaft and connecting rods, cylinder head and cylinder, electrical system, fuses, lighting system, starter relay, starter system, switches, ignition system, camshaft, crankshaft and connecting rods, front cylinder head cover, lubrication system, engine oil, oil pump, performance, piston, pistons and piston rings, primary drive gear, rear cylinder head cover and camshaft removal and installation, rocker arm installation and assemblies and more.
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Searches: suzuki Boulevard starter relay how to change front brakes on 99 suzuki Boulevard Owners manual for Suzuki Intruder manual suzuki intruder vs suzuki intruder specs how to replace fork seals on a suzuki Boulevard suzuki intruder Boulevard Fork seal replacement. Download Now - Here. Examples of troubleshooting topics consist of: 1. Engine fails to start. Engine is difficult to start. Engine misses at high speed. Engine will not crank over. Engine is overheating.
Poor engine performance. Engine will not idle or will not idle correctly. Smokey or Smoke coming out of the exhaust.
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